Method Development and Validation for Simultaneous Determination of 44Ca, 34S, 28Si and 18 Other Trace Elements in Pharmaceutical Packaging Materials’ Extractable Solutions by Inductively Coupled Plasma-Mass Spectrometry (ICP-MS)

 

Dan Xie*, WeiChun Yang, Qin Lu

R&D Center, Baxter Healthcare (Suzhou) Co., Ltd., Suzhou, China

*Corresponding Author E-mail: dan_xie@baxter.com

 

ABSTRACT:

ICH (International Council for Harmonisation of Technical Requirements for Pharmaceuticals for Human Use) already issued and implemented Q3D guideline in elemental impurities in final drug products. Consequently, it will be essential to monitor trace elements from packaging material to ensure the final drug product compliance. This study successfully developed a new method for simultaneous identification and quantification of 44Ca, 34S, 28Si and 18 trace elements (27Al, 51V, 52Cr, 55Mn, 56Fe, 58Ni, 59Co, 63Cu, 66Zn, 75As, 78Se, 95Mo, 111Cd, 118Sn, 121Sb, 137Ba, 201Hg and 208Pb) in pharmaceutical packaging materials’ extractable solutions by using ICP-MS in one single method without auxiliary. The method development focused on elemental mass selection, optimization of ICP-MS operational parameters and the sample/standard solutions preparation. Furthermore, the new developed analytical method (accuracy and precision, standard and sample linearity, matrix specificity and robustness of the method) was successfully validated by following US and European compendia criteria. The success of the analytical method development and validation illustrates that the trace elements analysis in pharmaceutical industry becomes feasible per the single ICP-MS method. The analysis of trace elements via this new developed ICP-MS method can provide the worthy information for risk assessment of packaging system and final drug products with relatively low operational cost.

 

KEYWORDS: Trace Elements, Extractable Solutions, ICP-MS, Method Development and Validation.

 

 

 

 

INTRODUCTION:

The drug product’s packaging systems, manufacturing components and/or drug administration devices may be constructed from plastic, elastomeric or glass materials. These materials are one potential source of elemental impurities. Trace elements presented in such materials may leach (or be extracted) from these materials while they are in contact with a parenteral drug product and may accumulate in the drug product, which could adversely affect the quality, stability, potency and/or safety of the drug product. It is necessary and appropriate that plastic, elastomeric and glass materials, components and systems are tested to establish their extractable trace element and metal profiles1.

 

Guideline ICH Q3D (International Council for Harmonisation of Technical Requirements for Pharmaceuticals for Human Use, Q3D) defines elemental impurities control in drug and is also the basis of risk management of drug elemental impurities. In this study, the elements in ICH Q3D guideline are monitored in drug and pharmaceutical packaging materials’ extractable solutions2. Calcium (Ca), Silicon (Si) and Sulfur (S) in extractable solutions that are nontoxic or low toxic elements are indirectly related the safety effects from packaging system. Calcium is targeted as it may cause the formation of particulate matter, and Si and S are targeted as indicators for certain organic extractables. The identification and quantification of Si and S can facilitate the toxicological assessment of organosulfur and organosilicon extractables1. Therefore, these trace elements mostly extracted from plastic, elastomer and glass material components should be identified and quantified by thresholds1. That is because the toxicity of these elements per ICH Q3D and the inherent characteristics of all packaging materials, as well as the relevant risk assessment, are needed2,3.

 

In theory, Inductively Coupled Plasma-Mass Spectrometry (ICP-MS) is capable to quantify a variety of trace elements in aqueous samples. But the identification and quantification of Ca, S and Si by ICP-MS are considered as a big challenge, because of numerous masses, ions and matrix interference on ionization and detection. Regarding analysis of elements Ca and Si in aqueous solutions, the current analytical technologies focus on the application of Inductively Coupled Plasma-Optical Emission Spectrometer (ICP-OES)4-5. But ICP-OES with relatively high detection limit is not the best choice for trace elements analysis in the risk assessment of extractable elements6-7. Compared with ICP-OES, ICP-MS is a more advanced technique with lower detection limit and higher accuracy and precision8. The identification and quantification of Ca, Si and S by ICP-MS in many research fields followed two strategies9-11.

 

First, ICP-MS was used to quantify Ca, S and Si accurately by using auxiliaries10,12,13. The purpose of ICP-MS combined with auxiliaries is to minimize interference caused by the inherent character of plasma. The application of high-resolution ICP-MS in drug substance analysis resulted in high performance to identify element S12. Trace silicon in biological and clinical samples could be determined by ICP-high resolution isotope dilution MS10. The trace level Ca in food was identified by ICP-MS equipped with a dynamic reaction cell (DRC)13. Although the analytical method development of trace elements analysis with auxiliaries generated good results, it led to relatively high experimental cost and instrument investment. Consequently, these advanced ICP-MS methods cannot be widely applied in the industry.

 

On the other hand, when the interference cannot be eliminated, the ‘ordinary’ ICP-MS without extra auxiliaries could only semi-quantify Ca14. The semi-quantification method for the trace elements analysis with relatively low experiment cost used in the industry cannot completely meet the requirements to assess the elemental risks caused by packaging materials. In particular, it is a big challenge to reach nanogram per milliliter level for elements S and Si identification and quantification.

 

Under the current situation, one simple method for Ca, S and Si analysis and other 18 extracted trace elements (Al, V, Cr, Mn, Fe, Ni, Co, Cu, Zn, As, Se, Mo, Cd, Sn, Sb, Ba, Hg and Pb) in extractable solutions from pharmaceutical packaging material by using ICP-MS without auxiliaries is eagerly needed in the pharmaceutical industry. The purpose of this study is to develop and validate a method for simultaneous identification and quantification of 21 trace elements by ICP-MS in a single method without any auxiliary.

 

MATERIAL AND METHODS:

Chemicals and reagents:

All chemicals were analytical grade or above. Chemicals and stock standard solutions stored in polypropylene material containers was used to avoid metal interference from containers. Concentrated HCl (TraceMetal, Thermo Fisher Scientific, US) were used for rinse (10%HCl v/v) and rinse port (10%HCl v/v) solutions preparation. Rinse solution (10%HCl v/v) was used as the matrix of standard solution and sample preparations. It was also used for Blank rinse, Probe rinse, Loop wash, and Carrier tube feed when using Integrated Sample Introduction System (ISIS). Internal standard (ISTD) contained 0.300µg/mL Y, In, and U (customized ISTD solution in Table 1) in 10% HCl v/v.

 

Stock standard solutions shown in Table 1 were commercially customized/purchased and traceable to National Institute of Standards and Technology (NIST) reference standards. The stock standard solutions were used for the preparation of calibration standards in different concentration levels for individual element based on matrix 10% HCl v/v. The calibration standard solutions preparation and concentration of each element are shown in Table 2A and Table 2B.

 

 

 

 

Table 1.  Reference Stock Standards

Reference Standard Name

Supplier

Concentration

(mg/L)

Elements

Standard Matrix

Customized-Std 1

Inorganic Ventures

10.0

Cu, Mn, Mo

10% v/v

HCl/tr. HF

(trace amount of HF)

5.0

Sb, Cr, V

2.5

As, Cd, Co, Pb,

Customized-Std 2

Inorganic Ventures

25

Fe

5% v/v HNO3

15

Ba, Ni, Se

Customized-Std 3

Inorganic Ventures

10

Sn, Zn

10% v/v HCl

5.0

Al

Customized-Std 4

Inorganic Ventures

1

Hg

10% v/v

HCl/tr. HF

15

Ca

100

S, Si

Single Ca standard

CPA Chem

10 mg/L

Ca

2% v/v HNO3

Customized-Std QC

Inorganic Ventures

2.5

Al, Sb, As, Ba, Cd, Cr, Co, Cu, Fe, Pb, Mn, Mo, Ni, Se, V, Zn, Sn

10% v/v

HCl/tr. HF

0.5

Hg

5

Ca

25

S, Si

Customized Internal Standard (ISTD)

Inorganic Ventures

10 µg/mL

Y, In, U

5% v/v HNO3

Customized EI-SPK-1

Inorganic Ventures

50 µg/mL

Cr, Cu, Mn, Mo, V

5% v/v HNO3 / tr. HF

25 µg/mL

Sb, As, Cd, Co, Pb

Customized EI-SPK-2

Inorganic Ventures

50 µg/mL

Fe, Ni, Ba, Se

5% v/v HNO3

Customized EI-SPK-3

Inorganic Ventures

100 µg/mL

Sn, Zn

5% v/v HNO3 / tr. HF

50 µg/mL

Al

Single Ca Spk standard

CPA Chem

1000 mg/L

Ca

2% v/v HNO3

Single Si Spk standard

o2si

1000 mg/L

Si

H2O

Single S Spk standard

o2si

1000 mg/L

S

H2O

Single 10mg/L Hg standard 

Agilent

10 µg/mL

Hg

5% v/v HNO3

 

Table 2A. Standard Solution Preparation (unit: mL)

Standard solution ID

2Masshunter Software Setup ID

1Rinse solution, mL

Std 1, mL

Std 2, mL

Std 3, mL

Intermediate SolutionmL

Std 4, mL

Single Ca std.

Std QC

Final Volume with 1Rinse solution, mL

20 elements (S excl.)

S element

Intermediate solution

N/A

~25

1.000

0.500

2.500

0

0

0

0

50

WS0 (Blank)

Level 1

Level 6

~25

0

0

0

0

0

0

0

50

WS1 (Calibration Standard1)

Level 2

Level 7

~25

0

0

0

1.000

0.050

0

0

50

WS2 (Calibration Standard 2)

Level 3

Level 8

~25

0.200

0.050

0.100

0

0.100

0

0

50

WS3 (Calibration Standard 3)

Level 4

Level 9

~25

0.400

0.100

0.200

0

0.300

0

0

50

WS4 (Calibration Standard 4)

Level 5

Level 10

~25

1.000

0.500

1.000

0

0.800

0.800

0

50

QC (Quality Check)

QC

~25

0

0

0

0

0.500

0

0.500

50

1 Rinse solution indicated 10% HCl v/v.  2 Since 20 elements and S in one single sample are analyzed in two sublists using ICP-MS Masshunter software, the level setup of WS solutions were different.

 

Table 2B. Concentration of Standard Solution Prepared (unit: ng/mL)

Concentration

Intermediate solution

WS0

WS1

WS2

WS3

WS4

QC

Aluminum (Al)

250

0

5

10

20

100

25

Silicon (Si)

 

0

100

200

600

1600

1250

Sulfur (S)

 

0

100

200

600

1600

1250

Calcium (Ca)

 

0

15

30

90

400

200

Vanadium (V)

100

0

2

20

40

100

25

Chromium (Cr)

100

0

2

20

40

100

25

Manganese (Mn)

200

0

4

40

80

200

25

Iron (Fe)

250

0

5

25

50

250

25

Nickel (Ni)

150

0

3

15

30

150

25

Cobalt (Co)

50

0

1

10

20

50

25

Copper (Cu)

200

0

4

40

80

200

25

Zinc (Zn)

500

0

10

20

40

200

25

Arsenic (As)

50

0

1

10

20

50

25

Selenium (Se)

150

0

3

15

30

150

25

Molybdenum (Mo)

200

0

4

40

80

200

25

Cadmium (Cd)

50

0

1

10

20

50

25

Tin (Sn)

500

0

10

20

40

200

25

Antimony (Sb)

100

0

2

20

40

100

25

Barium (Ba)

150

0

3

15

30

150

25

Mercury (Hg)

0

1

2

6

16

15

Lead (Pb)

50

0

1

10

20

50

25

 

 

Triplicate of each calibration standard solutions, which contained four different concentrations of standard solutions and one blank with acidic background solution for each element, were prepared and analyzed. Quality Check (QC) solution shown in Table 2A were inserted in the analytical sequence, after approximately every 15 samples analysis to check the system suitability of the method during the analysis. The results of standard solution analysis were used to define the methodological system suitability criteria and standard linearity calculation.

 

One liter buffer contained 0.825g Potassium Chloride (KCl, Merck, Germany) was prepared and adjusted to pH 2 ± 0.1 using 5N HCl (Merck, Germany). The buffer solution was stored at ambient temperature and used for method development and validation.

 

Instrumentation:

This study was performed using Agilent ICP-MS 7700X (Agilent Technologies, USA) configured with Automatic sampler (Agilent ASX-500 series or equivalent), High Matrix Introduction (HMI), ISIS, Octopole Reaction System (ORS) with 100% helium (He) gas in the mode of discrete sampling (ISIS-DS) analysis, three channel peristaltic pump for carrier solution (10% HCl v/v), ISTD and drain, Chiller.

The instrument operational parameters, ICP-MS rinse parameters and element detection parameters were optimized and stated in Table 3A and Table 3B, respectively.

 

Table 3A. Optimized Instrument Operation Parameters

Plasma Parameters

RF Power

1450 W

RF Matching

1.50 V

Sampling Depth

10.0 mm

Spray Chamber Temp

2°C

Carrier Gas

0.65 L/min

Option Gas

0.0 %

Nebulizer Pump

0.10 rps

Dilution Gas

0.60 L/min

Sampler/skimmer cones

Nickel

Cell Parameters

He Flow

4.5 mL/min

H2 Flow

0 mL/min

3rd Gas Flow

0 %

Octopole Bias

-18.0 V

Octopole RF

190 V

Meters

IF/BK Press

1.86E+0 Pa

Analyzer Press

1.97E-5 Pa

Plasma Frequency

25.00 MHz

Argon Gas Tank Press

5.91E+2 kPa

 

 

 

Table 3B. Detection Parameters for 21 Elements

Mass

Element Name

Integration Time /Mass [sec]

Analyte/ Internal Standard (ISTD)

27

Al

1.29

Analyte

28

Si

0.99

Analyte

34

S

9

Analyte

44

Ca

6

Analyte

51

V

0.3

Analyte

52

Cr

0.51

Analyte

55

Mn

0.21

Analyte

56

Fe

0.21

Analyte

58

Ni

0.3

Analyte

59

Co

0.3

Analyte

63

Cu

0.21

Analyte

66

Zn

0.21

Analyte

75

As

1.29

Analyte

78

Se

1.29

Analyte

89

Y

0.3

ISTD

95

Mo

0.3

Analyte

111

Cd

1.29

Analyte

115

In

0.3

ISTD

118

Sn

0.09

Analyte

121

Sb

0.21

Analyte

137

Ba

0.3

Analyte

201

Hg

3

Analyte

206

Pb

1.11

Analyte

207

Pb

1.11

Analyte

208

Pb

1.11

Analyte

238

U

0.3

ISTD

Acquisition mode:

Spectrum

 

Peak pattern:

3

 

Replicate:

3

 

Sweep, replicate

100

 

Correction equation

208Pb=1× 206Pb + 1× 207Pb + 1× 208Pb

 

 

 

Method development procedure:

Elemental mass selection for 21 elements and optimization of instrumental parameters:

Due to the identifying difficulty from atomic interference of ICP-MS, this study started from elements Ca, S and Si identification and quantification 1. Element Ca was identified by seeking the optimized instrument parameters and the most suitable detective mass among masses 40, 42 and 44. 40Ar+ from Argon gas interfered with 40Ca identification, leading to poor concentration recovery of 40Ca 15. Compared with 40Ca recovery, 42Ca and 44Ca had better concentration recovery in four calibration standard solutions. Moreover, the acidic background solutions 10%HCl (v/v) impacted the identification of 44Ca less than 42Ca. Therefore, regarding element Ca analysis, the research concentrated on mass 44.

 

Element S was initially analyzed masses 32, 33 and 34. As per atomic interference of ICP-MS, NO3- existed in background solutions had strong interference on S and  Si 15. Therefore, HNO3 was not used as the background solution to eliminate the matrix interference on element S. In addition, 32O2+ and 32S1H+ interfered with 32S and 33S identification, leading to poor concentration recovery of 32S and 33S 15. Thus, element 34S in the 10% HCl (v/v) background solution was selected for further study.

 

From the experimental data, the primary mass 28Si appeared to have better concentration recovery than the two isotopes (mass 29 and mass 30). The possible reason was that the optimization of carrier gas to 0.65L/min (typically lower than 0.7L/min) reduced solvent loading and decreased carbon accumulation avoiding 12C interference, leading to less interference from             12C16O+   15,16.

 

 

After selected suitable detection mass of Ca, S and Si, 17 elements’ identification focused on the primary masses with minimum isotopes interference, except for element Pb 17-19. The correction equation calculated the sum of 206Pb, 207Pb and 208Pb responses in Table 3B was applied for 208Pb identification to increase the sensitivity of detection. ICP-MS system parameters for 21 elements were optimized based on the masses selected for 21 elements and stated in Table 3A and Table 3B.

 

Standard solution/sample preparation optimization:

The matrix influence may lead to background interference for elemental identification by ICP-MS. The suitable matrix preparation can minimize the background impact. After several trials comparing the identification results of trace metals by using deionized water (DDW), 2%HCl v/v, and 10%HCl v/v as matrix, the solution preparation based on the 10%HCl v/v matrix was regarded as the most suitable application for 21 elements identification. The rinse solution with 10%HCl v/v matrix between samples could reduce the carry-over of samples on ICP-MS to perform the expected trace element identification and quantitation.

 

Method validation via analysis of spiked standard solutions in KCl buffer solution:

Spike stock solutions and test solutions preparation:

All spiked stock standard solutions used are stated in Table 1. For method development and validation, one unspiked buffer solution and four different spiked concentrations were prepared per Table 4A. After spiked stock solutions preparation, dilution factor 5 was performed to all unspiked and spiked stock solutions, before they were introduced into ICP-MS. The stock solutions preparation and stock solutions concentration are included in Table 4A and Table 4B. The test solution preparation and sample amounts with dilution factor 5 in different day is shown in Table 4C.

 

 

Table 4A. Unspiked and Spiked Stock Solutions Preparation (unit: mL)

Solution ID

Buffer

(KCl pH 2 solution)

EI-SPK-1A

EI-SPK-2A

EI- SPK-3

Std Hg 10ppm

Std Ca 1000ppm

Std S 1000ppm

Std Si 1000ppm

Final Volume with buffer

Level 0 (Blank)

0

0

0

0

0

0

0

0

50

Quantitation Limit (QL)

~25

0.025

0.030

0.030

0.030

0.020

0.030

0.030

50

Level-1

~25

0.050

0.050

0.050

0.050

0.030

0.050

0.050

50

Level 2

~25

0.200

0.200

0.200

0.100

0.050

0.075

0.075

50

Level-3

~25

0.450

0.650

0.450

0.150

0.075

0.100

0.100

50

 

Table 4B. Concertation of Unspiked and Spiked Stock Solutions (unit: ng/mL, Dilution Factor 5)

Elements

Level 0

QL

Level 1

Level 2

Level 3

Aluminum (Al)

0

30

50

200

450

Silicon (Si)

0

600

1000

1500

2000

Sulfur (S)

0

600

1000

1500

2000

Calcium (Ca)

0

400

600

1000

1500

Vanadium (V)

0

25

50

200

450

Chromium (Cr)

0

25

50

200

450

Manganese (Mn)

0

25

50

200

450

Iron (Fe)

0

30

50

200

650

Nickel (Ni)

0

30

50

200

650

Cobalt (Co)

0

12.5

25

100

225

Copper (Cu)

0

25

50

200

450

Zinc (Zn)

0

60

100

400

900

Arsenic (As)

0

12.5

25

100

225

Selenium (Se)

0

30

50

200

650

Molybdenum (Mo)

0

25

50

200

450

Cadmium (Cd)

0

12.5

25

100

225

Tin (Sn)

0

60

100

400

900

Antimony (Sb)

0

12.5

25

100

225

Barium (Ba)

0

30

50

200

650

Mercury (Hg)

0

6

10

20

30

Lead (Pb)

0

12.5

25

100

225

 

Table 4C. Test solution preparation

Test Solution ID

Volume of SPK solution, mL

Final Volume with Rinse (10% HCl), mL

Dilution Factor

Preparation Number

1Day 1

2Day 2

Level 0

5

25

5

3

3

QL

5

25

5

3

0

Level 1

5

25

5

3

0

Level 2

5

25

5

6

6

Level 3

5

25

5

3

0

1 The data gained in day 1 was used for accuracy and precision, standard and sample linearity, Matrix specificity, calibration range and QL.

2 Intermediate precision was tested in two independent analyses.

 

Table 4D. Method Performance Characteristics and Summary of Method Validation Data

Method Validation Parameters

Experiment

Expected Criteria per USP 233 and Ph. Eur. 2.4.20 20,21

Validation Data Summary

 

Accuracy and Precision of % Recovery

Three replicate results for:

·       Level 0

·       QL

·       Level 1

·       Level 3

Six replicates for:

·       Level 2

 

Calculate the % recovery with respect to the theoretical concentration supplemented per Equation 1.

Criteria of Mean recoveries: 70% -150%, RSD: ≤20%.

 

No criteria for 95% Confidence Interval

Mean recoveries: 

93% ≤ QL ≤ 112%,

92% ≤ Level 1 ≤ 110%

90% ≤ Level 2 ≤ 110%

90% ≤ Level 3 ≤ 108%

 

%RSD:

0.870% ≤ QL ≤ 5.433%

0.228% ≤ Level 1 ≤3.591%

0.314% ≤ Level 2 ≤3.536%

0.166% ≤ Level 3 ≤2.205%

Precision – Repeatability

Six replicate analyses (n=6) of Level 2 in day 1 and day 2. Calculate individual and mean concentration, %RSD from the 6 replicate corrected measurements

RSD ≤ 20% for each analysis

 

 

0.314% ≤ RSD for analysis1 ≤ 3.536%

 

0.669% ≤ RSD for analysis 2 ≤ 3.366%

Precision – Intermediate (Ruggedness)

Six replicate analyses of Level 2 from each analysis. Calculate mean concentration corrected from the 12 replicate (n=12) measurements %RSD and RPD

RSD: ≤25%

RPD ≤ 25%

0.056% ≤ RPD ≤ 4.286%

0.678% ≤ RSD ≤ 3.403%

Matrix Specificity

Accuracy and precision requirements 

Meet the Accuracy and Precision Requirements

Met the Accuracy and Precision Requirements

Range of the Method

The lowest supplemented to the highest supplemented concentrations determined

Meet the accuracy, precision and linearity requirements.

Range of 21 elements (QL – Level 3) can refer Table 5B

Quantitation limit (QL)

The lowest amount of analyte in a sample that can be determined with acceptable precision and accuracy under the stated experimental conditions

Meet the Accuracy and Precision Requirements.

QL of each element can refer Table 5B

Standard and Sample Linearity

Linear regression from the analyses performed for the supplemented Test Solutions corrected for the Level 0 concentrations determined in the accuracy and precision experiment

Correlation coefficient r ≥ 0.995

Report Slope and Intercept

Sample linearity:

Correlation coefficient 0.997≤ r ≤ 1.000

Slope and Intercept can refer Table 5B

 

Standard linearity:

Correlation coefficient 0.9999≤ r ≤ 1.0000

Slope and Intercept can refer Fig 1

 

 

 

 

Method validation reference and criteria expected:  

The method validation procedure and parameters referred Category II Quantitative method for Impurity and the “Alternative procedure validation” allowance described in USP<233> and Ph. Eur. 2.4.2020,21. The validation parameters, experiment designs and the expected criteria following the two regulations are detailed in Table 4D. 

 

Experiment design and data analysis of accuracy and precision:

The working standard (WS) solutions were prepared per Table 2A and tested for 21 elements standard linearity calibration. While triplicate of unspiked solution (Level 0), Quantitation Limit (QL), Level 1 and Level 3 spiked solution and six replicates of Level 2 spiked solution with dilution factor 5 as the description in Table 4C for 21 elements were tested. The sample concentration data gained for each element was used for accuracy and precision calculation.

 

The experimental concentration was determined by comparison of the experimental test solution response to the standard response. Accuracy as analytical recovery was calculated per Equation 1. If the average of Level 0 (unspiked) concentration was less than zero, then zero was used for Level 0 concentrations for the percent recovery calculation. Mean % Recovery of the percent recoveries was calculated for the applicable test solutions. The % RSD of the percent recoveries and experimental concentration of the spiked concentration that were not corrected to the inherent (Level 0) were calculated as repeatability.

 

Accuracy as % Recovery

 

Recovery (%) =

Experiemental Conc. Spiked (ng ⁄mL) - Mean of Experimental Conc. Unspiked (ng⁄mL)/Theoretical Conc. Spiked (ng⁄mL) × 100 %                       Equation 1

 

Experiment design and data analysis of method robustness:

Two independent analyses for 21 elements determination were conducted to estimate the method robustness. Six replicate analyses of Level 2 from each analysis (n=6) was analyzed.

 

The repeatability and intermediate precision (robustness) were calculated from the experimental results via two analytical runs (six replicate analyses performed on two independent analyses). Repeatability was calculated from experimental concentration of the spiked concentration not corrected to the inherent (see accuracy section above).

 

 

Robustness were calculated from the experimental results of the test solutions from two analytical runs (n=12). The spiked solution concentrations were corrected to Level 0, if the mean of Level 0 concentrations were higher than zero. The repeatability percent relative standard deviation (% RSD) of the six determinations for the corrected spiked solutions from Level 0 on each analysis was calculated. The intermediate precision relative percent difference (RPD) from each determination (12 data from two analyses) for the corrected spiked solutions from each run was calculated.

 

The RPD was calculated using Equation 2 and the absolute difference between the two results. Mean1 was the mean result from precision experiment and Mean2 was the result from the intermediate precision analysis only.

 

RPD = (Corrected Sample concentration Mean2 - Corrected Sample concentration Mean1)/(Corrected Sample concentration Mean1) × 100                Equation 2

 

Experiment design and data analysis of standard and sample linearity:

The experimental analysis of working standard solutions and the spiked solutions prepared for accuracy and precision tests were used for standard and sample linearity calculation, respectively. Standard linearity was calculated per the linear regression of the experimental versus the theoretical concentration of five Working Standard (WS0, WS1, WS2, WS3 and WS4) solutions for each element via calculating by ICP-MS Masshunter software.

 

Sample linearity was assessed from the linear regression of the experimental versus the theoretical concentration of the test solutions (QL, Level 1, Level 2 and Level 3) for each element. The mean of Level 0 test solution concentrations was subtracted from the spiked test solution concentrations, if it was greater than zero. The correlation coefficient (r), slope and y-intercept were calculated and reported.

 

Experiment design and data analysis of matrix specificity, QL and calibration range based on accuracy and precision:   

The matrix specificity of the procedure for determining target elements in the presence of the matrix was demonstrated by the accuracy and precision determined in the test solutions spiked with target elements. The method calibration range was defined as the lowest and highest spiked concentrations for the target elements that produce acceptable accuracy, precision, and linearity results. The QL was the lowest spiked concentration (ng/mL) of the target elements that produced acceptable accuracy and precision results.

RESULTS AND DISCUSSION:

The main aspects of method development included elemental mass selection, ionization and detection optimization of ICP-MS without auxiliaries, exploration of the test solution preparation for trace elements Ca, S and Si as well as 18 trace elements22. The purpose was to maximize the sensitivity and minimize the atomic, ions and background interferences. The following sections validated the method for 21 trace elements analysis with QL in nanogram per milliliter from the extractable KCl buffer solution.   

 

Standard linearity calculation:

Five calibration points included one blank and 4 different concentration standards were studied for standard linear regression calculation (response ratio vs. theoretical concentration) by Agilent ICP-MS Masshunter software. The linear regression calibration results in Fig 1 showed that the linearity calibration (r value) of 21 elements was in the range of 0.9999-1.0000. The good linearity of standard solutions illustrates the new developed method is capable to analyze 21 elements in nanogram per milliliter level.

 

 

A: Standard linearity calibration curve of 27Al                                                       B: Standard linearity calibration curve of 28Si

 

 

C: Standard linearity calibration curve of 34S                                            D: Standard linearity calibration curve of 44Ca

 

 

E: Standard linearity calibration curve of 51V                                        F: Standard linearity calibration curve of 52Cr

  

G: Standard linearity calibration curve of 55Mn                                     H: Standard linearity calibration curve of 56Fe

 

 

I: Standard linearity calibration curve of 58Ni                                        J: Standard linearity calibration curve of 59Co

 

 

K: Standard linearity calibration curve of 63Cu                                      L: Standard linearity calibration curve of 66Zn

 

   

M: Standard linearity calibration curve of 75As                                   N: Standard linearity calibration curve of 78Se

 

  

O: Standard linearity calibration curve of 95Mo                                  P: Standard linearity calibration curve of 111Cd

 

    

Q: Standard linearity calibration curve of 118Sn                                    R: Standard linearity calibration curve of 121Sb

 

   

S: Standard linearity calibration curve of 137Ba                                                        T: Standard linearity calibration curve of 201Hg

 

U: Standard linearity calibration curve of 208Pb.

Fig 1. Standard Linearity Calibration Curve of Each Element by Agilent ICP-MS Masshunter software

*Ratio: the signal intensity of each element; Conc. (ng/ml): theoretical concentration of each element in standard solution

DL (ng/ml): Detection Limit, BEC (ng/ml): Background Equivalent Concentration 

 

 

The big challenge of this method development was considered as the identification and quantification of 44Ca, 34S and 28Si, because of the ion and matrix interferences15. Based on the linearity regression curve in Fig 1, the standard linearity regression r values of the three elements were higher than 0.9999. Regarding 28Si determination, 14N2+ removal mostly contributed less ions interference on 28Si identification under the analytical method. The optimization of carrier gas reduced solvent loading and decreased carbon accumulation avoiding 12C16O+ interference15,16. After carrier gas optimization, the less abundance of isotopes 29Si and 30Si have low response. Hence, 28Si had the most significant response signal under the current analytical parameters.    

 

In addition, the fitting curve of element 34S (y = 0.0013* x + 0.6381, r=0.9999) had a very good linearity regression calibration. But considering the linearity calibration data shown in Fig 1C, ICP-MS instrumental Detection Limit (DL) showed 32.96ng/mL. The high DL of 34S might came from interference of isotopic ions e.g. 16O18O+ and 17O2+ in plasma, 16O17O1H+ and 33S1H+ in acidic matrix9,15. The isotopic and background interferences were of the inherent characteristics of ICP-MS and analytes, e.g. O2 in plasma and H+ in acidic matrix. With the newly developed method, this methodological DL of element 34S and 28Si reached 100 ng/mL to meet the needs of extractable elements’ toxic assessment.

 

Regarding 44Ca linearity regression calibration (y=0.0280 * x +0.0883), the quantification did not show high background noise and ions interference considering the low intercept in Y-axis in Fig 1D. The methodological DL of 44Ca was 15ng/mL by using this new developed method. Except for the standard linearity of three most difficult elements, the standard linearity of other 18 elements were calibrated and performed good linearity regression. In Fig 1, the standard linearity regression r ranged from 0.9999-1.0000 with very low intercepts for the other 18 elements. That indicated that all 21 elements could be identified and quantified by the optimized ICP-MS method with the minimized interference from ions and atomic background on 21 elemental analysis under current ICP-MS status.   

 

Analysis of 21 elements in pH 2 KCl buffer solutions spiked with known concentration standard solutions:

Selection the buffer solution and dilution factor performed:

Aiming the elemental extraction from packaging materials, on one hand, different extraction solutions need to maximize the extraction efficiency for individual element. On the other hand, the selected extraction solvent needs to carry the least matrix interference on elemental analysis. Based on these two principles, the most common extraction solvents for various packaging materials are of pH 2-12 water/salt buffer1.

 

In this study, KCl pH 2 buffer solution was considered to have minimum matrix influence with cation in salt/water buffer for trace elemental analysis by ICP-MS and mimic the worst case of drug products effected the extractable elemental impurities from packaging systems. Certainly, alkaline buffer and organic extract solvents are also applied in extractable studies 1. However, due to the acidification of analytes/samples, alkaline buffer solvent is not suitable for current analysis by ICP-MS while organic solvent leads to unstable plasma of ICP-MS.

 

KCl pH 2 buffer solution spiked with the known concentration standard solutions was selected to verify the developed method’s accuracy and precision. During the initial analysis of spiked KCl pH 2 buffer solution, the response recovery of ISTD elements 89Y, 115In and 238U against the corresponding response in the blank working standard solution (WS0) were separately 288%, 255% and 161%, when the spike test solutions were directly injected into ICP-MS without any dilution. This illustrated that the impact of high concentration salt ions in KCl pH 2 buffer solution on ISTD analysis was strong. The response of ISTD relies on ISTD elements’ first ionization potential (IP). ISTD elements with high first IPs can be suppressed by the presence of easily ionized matrix element(s) at a relatively high concentration such as K+ in the buffer solution 23,24. Therefore, the effective way to reduce the relative suppression is appropriate dilution of the high concentration salts.  

 

The ISTD element recovery was compared by applying different dilution factor on test solutions. The direct sample introduction into ICP-MS resulted in over 250% recovery of 89Y and 115In. On the opposite, the low recovery of 89Y, 115In and 238U was between 58%-69% by applying a dilution factor 10 on spiked KCl pH 2 buffer. Hence, dilution factor 5 was suitable for trace element analysis in the spike buffer solution.

 

Accuracy and precision of the method:

The accuracy and precision of elements in KCl pH 2 buffer solvent with spiked known concentration standard solutions analyzed by the developed method are reported in Table 5A. Within the calibration range of each element, the identification and quantification of 21 trace elements met excellent accuracy and precision. In all spiked concentration levels, the concentration recovery of 21 elements ranged from 90%-112% while the relative standard deviation (RSD) of recovery was below 5.433%. The elemental impurities analysis for 21 trace elements could well follow the compendia criteria of USP 233 and Ph. Eur. 2.4.20, which required accuracy of spike recovery 70%–150% for the mean of three replicate preparations at each concentration and precision Not More Than (NMT) 20% of each target element in concentration levels20,21. The quantitation limit and calibration range of 21 trace elements by this method are shown in Table 5B.

 

 

Table 5A. 1Accuracy and 2Precision of Each Element for Unspiked and Spiked Solutions Analysis (Dilution Factor 5)

Ele

ment

Level 0

 

QL

 

Mean Conc. ng/mL

Thermotical Conc., ng/mL

Avg. Conc., ng/mL

Accuracy, %

Precision, %

Thermotical Conc, ng/mL

27Al

1.34

30

35.08

112

2.54

50

28Si

0

600

619.58

103

1.96

1000

34S

111.65

600

751.77

107

5.43

1000

44Ca

3.63

400

449.84

112

0.87

600

51V

0

25

25.66

103

2.60

50

52Cr

0

25

25.04

100

2.08

50

55Mn

0.03

25

25.33

101

2.67

50

56Fe

0.53

30

30.54

100

2.11

50

58Ni

0

30

29.35

98

1.68

50

59Co

0.01

12.5

12.69

101

2.01

25

63Cu

0.02

25

24.23

97

2.04

50

66Zn

0.01

60

55.65

93

1.50

100

75As

0

12.5

13.03

104

1.45

25

78Se

0.05

30

29.27

97

1.06

50

95Mo

0

25

24.73

99

1.55

50

111Cd

0.14

12.5

12.20

96

2.19

25

118Sn

0.03

60

61.50

102

1.05

100

121Sb

0.16

12.5

12.91

102

1.35

25

137Ba

0.13

30

31.28

104

2.34

50

201Hg

0.53

6

6.36

97

1.54

10

208Pb

1.51

12.5

14.03

100

1.33

25

Table 5A. Continued

Elem

ent

Level 1

 

Level 2

 

Level 3

Avg. Conc., ng/mL

Accuracy, %

Precision, %

Thermotical Conc., ng/mL

Avg. Conc., ng/mL

Accuracy, %

Precision, %

Thermotical Conc., ng/mL

Avg. Conc., ng/mL

Accuracy, %

Precision, %

27Al

56.50

110

1.87

200

220.62

110

0.76

450

484.83

107

0.93

28Si

1055.97

106

1.97

1500

1640.00

109

0.58

2000

2167.80

108

0.58

34S

1148.74

104

3.59

1500

1735.10

108

3.54

2000

2243.27

107

0.43

44Ca

665.45

110

0.23

1000

1090.72

109

1.43

1500

1617.43

108

2.21

51V

51.33

103

1.72

200

207.76

104

0.58

450

470.22

104

0.58

52Cr

49.42

99

1.65

200

199.33

100

0.50

450

457.20

102

1.13

55Mn

49.40

99

1.33

200

197.67

99

0.44

450

445.27

99

0.60

56Fe

49.49

98

1.14

200

196.09

98

0.40

650

656.33

101

1.53

58Ni

47.92

96

1.07

200

191.95

96

0.47

650

626.06

96

1.12

59Co

24.89

100

1.23

100

99.29

99

0.57

225

223.42

99

0.52

63Cu

47.66

95

1.09

200

190.54

95

0.63

450

432.73

96

1.38

66Zn

91.61

92

1.64

400

361.22

90

0.70

900

809.27

90

0.70

75As

25.86

103

2.13

100

103.48

103

0.47

225

230.16

102

0.69

78Se

48.30

96

0.90

200

191.04

95

0.59

650

611.93

94

0.17

95Mo

48.74

97

0.72

200

193.70

97

0.53

450

435.98

97

0.54

111Cd

23.93

95

0.77

100

94.18

94

0.39

225

207.69

92

0.33

118Sn

100.81

101

0.49

400

396.65

99

0.62

900

890.70

99

1.15

121Sb

25.49

101

0.90

100

100.38

100

0.70

225

221.66

98

0.56

137Ba

51.62

103

1.05

200

201.97

101

0.74

650

645.22

99

0.38

201Hg

10.47

99

1.63

20

21.00

102

1.02

30

30.80

101

1.22

208Pb

26.08

98

1.35

100

99.40

98

0.47

225

220.62

97

0.24

1 Accuracy as concentration recovery was calculated per Equation 1.

2 Precision was calculated as %RSD of the percent recoveries based on accuracy.

 

Table 5B. Calibration of Sample Linearity, QL and Calibration Range of Each Element for Unspiked and Spiked Solutions Analysis (Dilution Factor 5)

Element

Slope

Intercept

Correlation Coefficient (r)

Calibration Range (ng/ml)

QL (ng/ml)

27Al

1.07

2.85

0.9999

30-450

30

28Si

1.12

-47.68

0.9995

600-2000

600

34S

1.08

-16.00

0.9967

600-2000

600

44Ca

1.06

24.14

0.9992

400-1500

400

51V

1.05

-1.02

1.0000

25-450

25

52Cr

1.02

-2.10

0.9999

25-450

25

55Mn

0.99

0.13

1.0000

25-450

25

56Fe

1.01

-3.41

0.9998

30-650

30

58Ni

0.96

-0.22

0.9999

30-650

30

59Co

0.99

0.14

1.0000

12.5-225

12.5

63Cu

0.96

-0.73

0.9999

25-450

25

66Zn

0.90

2.03

1.0000

60-900

60

75As

1.02

0.65

0.9999

12.5-225

12.5

78Se

0.94

2.00

1.0000

30-650

30

95Mo

0.97

0.34

1.0000

25-450

25

111Cd

0.92

1.18

0.9999

12.5-225

12.5

118Sn

0.99

2.00

0.9999

60-900

60

121Sb

0.98

1.13

0.9999

12.5-225

12.5

137Ba

0.99

2.69

1.0000

30-650

30

201Hg

1.02

-0.21

0.9995

6.0-30

6.0

208Pb

0.97

0.43

1.0000

12.5-225

12.5

 

 

Facing the analytical challenge for Ca, S and Si by ICP-MS, the mean concentration recovery of 44Ca elements were from 108% -112% in different spike levels with precision less than 2.21%. The concentration recovery of 28Si was 103%-109% and recovery %RSD of it was lower than 2% in different spike concentrations, respectively. The reduced matrix interference (e.g. removed HNO3 in the background and avoiding 12C16O+ accumulation by optimization of carrier gas, etc.) overcame the difficulty of the two elements’ analysis.

During the method development, the recovery %RSD of 34S was initially around 20% (the upper limit of %RSD criteria) for all spiked levels within the calibration range, even if the concentration recovery was between 90-110%. The reason of high %RSD for element 34S was the high background noise caused by the inherent character and the acidic matrix per the standard linearity calibration data showing in Fig 1C. The high background noise led to high instrumental DL 32.96ng/mL for element 34S in standard solutions. In buffer solution with high concentration salts, the high total dissolved solids (TDS) caused a downward drift of analyte signal25. Accordingly, high %RSD appeared in 34S analysis for all spiked levels.

In the end, 21 elements in one single sample analyzed by two sublists in one analytical sequence worked well to decrease the recovery %RSD of 34S. One sublist included 20 elements and excluded element S while another sublist analyzed element S only in the analyte list. Since the oxygen interference existing in plasma, isotopic interference and signal downward drift caused by the high TDS in high concentration salts contributed the low ionization of sulfur in argon plasma, the sublist only focused on S analysis might increase the ionization of sulfur to some degree by increasing plasma robust without other elements existed in the same analyte             list 15, 25-27. As a result, one sample with 21 trace elements was analyzed twice by two sublits in one sequence to obtain ideal accuracy and precision results for all targeted elements.     

 

Matrix Specificity, Calibration range, QL and Sample linearity of the method:

Matrix specificity was demonstrated by the accuracy and precision of the method. As the stated in the section above, the accuracy and precision of the method had very good performance in the defined calibration range. The matrix interference was acceptable without significantly effect on this analytical method.    

In Table 5B, calibration range and QL of each element in buffer solution were listed. After dilution by factor 5, the concentration of each element in buffer solution was within the standard calibration range. The lowest concentration within the sample calibration range is QL of the targeted element. As for 28Si and 34S, QL of them in buffer solution was 600ng/mL and introduced to 120ng/mL to ICP-MS with dilution factor 5. Due to the capability limitation of current ‘ordinary’ ICP-MS without any auxiliary, it is not easy to reach a very low QL. The typical example is element 34S with high instrumental DL 32.96ng/mL caused by the background noise of instrument. Current QL of all elements studied in KCl buffer solution are sufficient for toxic assessment for packaging material in the future.

 

The sample linearity calibration of each element, which Correlation Coefficient (r) was in the range of 0.9967 – 1.0000 under the method calibration range after dilution by factor 5, met the expected criteria (r ≥ 0.995) of USP 233 and Ph. Eur. 2.4.20 20,21. The data could be referred in Table 5B.

 

Robustness (Repeatability and Intermediate Precision) of the method:

The method robustness reflected via the repeatability and intermediate precision. The robustness of method was validated and the data was reported in Table 5C. From this method validation data in Table 5C, the repeatability of each analysis (%RSD, n=6) for all 21 elements was lower than 3.54%. Meanwhile, the repeatability of two analysis (%RSD, n=12) for 21 elements was lower than 3.40%. Moreover, RPD of two analysis for 21 elements was lower than 1.64%. The good performance of the method completely followed the criteria USP 233 and Ph. Eur. 2.4.20 dominates that the new developed method is capable to provide reliable data for 21 elements’ identification and quantification, even in a slightly varied condition 20,21.  

 

 

 

Table 5C. Repeatability and Intermediate Precision of Each Element for Unspiked and Spiked Solutions Analysis (Dilution Factor 5)

Ele

ment

Analysis 1, Corrected Level 2 (n=6)

Analysis 2, Corrected Level 2 (n=6)

Analysis 1 & Analysis 2 Corrected Level 2 (n=12)

 

1Mean Conc.,(ng/mL)

%RSD

1Mean Conc.,(ng/mL)

%RSD

1Mean Conc.,(ng/mL)

%RSD

RPD

27Al

219.27

0.76

215.78

1.76

217.53

1.53

1.59

28Si

1640.00

0.58

1626.81

1.31

1633.40

1.05

0.80

34S

1623.46

3.54

1596.88

3.37

1610.17

3.40

1.64

44Ca

1087.09

1.43

1097.19

0.76

1092.14

1.19

0.93

51V

207.76

0.58

207.26

1.34

207.51

1.00

0.24

52Cr

199.33

0.50

199.04

1.41

199.18

1.01

0.15

55Mn

197.65

0.44

200.01

1.49

198.83

1.22

1.19

56Fe

195.56

0.40

194.06

1.51

194.81

1.12

0.77

58Ni

191.95

0.47

189.76

1.12

190.85

1.01

1.14

59Co

99.28

0.57

98.49

1.12

98.89

0.94

0.80

63Cu

190.52

0.63

190.73

1.48

190.63

1.09

0.11

66Zn

361.21

0.70

360.58

1.72

360.89

1.26

0.17

75As

103.48

0.47

103.74

1.44

103.61

1.03

0.25

78Se

190.98

0.59

189.56

1.67

190.27

1.25

0.74

95Mo

193.70

0.53

194.99

1.02

194.34

0.85

0.66

111Cd

94.04

0.39

93.46

0.87

93.75

0.72

0.62

118Sn

396.62

0.62

397.87

1.19

397.24

0.92

0.31

121Sb

100.22

0.70

100.17

1.24

100.19

0.96

0.06

137Ba

201.85

0.74

199.50

0.90

200.67

0.99

1.16

201Hg

20.48

1.02

20.23

1.71

20.35

1.48

1.22

208Pb

97.89

0.47

97.15

0.67

97.52

0.68

0.76

1Corrected supplemented solution concentrations for the unsupplemented concentrations (Level 0), when the average unsupplemented concentrations is higher than 0 (zero)

 

CONCLUSIONS:

The new developed and validated method can simultaneously identify and quantify 21 trace elements from pharmaceutical packaging materials with excellent performance by using ICP-MS without any auxiliary in a single method. The application of this method in acidic extractable solvent with the spiked known concentration standard solutions demonstrated successful accuracy and precision of all 21 elements in nanogram per milliliter level. By meeting US and European compendia criteria, the identification and quantification of elemental impurities from packaging materials provide the essential information of risk assessment for the packaging materials and relevant final drug products. The success of this method convinces us that the trace elements analysis from the packaging materials by a simple method without auxiliary and with relatively low operational cost in pharmaceutical industry is feasible and reliable. This study focused on the method development and validation for 21elements determination. But it was limited to method applications in a wider range of extractable solvents and real samples. Further research should focus on method applications in various package materials to gain more valuable data for risk assessment of pharmaceutical packaging materials.  

 

ACKNOWLEDGEMENT:

It is grateful that this work has been greatly supported by Shared Chemistry Team in R&D Center, Baxter Suzhou, China.

 

DECLARATION OF CONFLICTING INTERESTS:

The authors declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.

 

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Received on 18.11.2019       Modified on 21.12.2019

Accepted on 11.01.2020      ©Asian Pharma Press All Right Reserved

Asian J. Pharm. Ana. 2020; 10(2):51-66.

DOI: 10.5958/2231-5675.2020.00011.3